01
Tool Design
Progressive, high-speed carbide, stamping, compound and assembly dies; sheet-metal fabrication, gages, fixtures, four-slide and multi-slide tooling.
Start a conversation Forestville, Wisconsin
Engineering built for the realities of production.
A contract-engineering firm providing tool and die design, manufacturing engineering, consulting, vendor qualification, and product design support.
10+ yearsServing manufacturers
3D & 2DProduction-ready design
ResponsiveDirect communication
Capabilities
Experience where design meets the shop floor.
From a single tooling challenge to broader manufacturing decisions, Varnes Engineering brings an economical, real-world perspective to the work.
02
Manufacturing Engineering
Experienced support for plant layout, process flow, cost analysis, and process or equipment troubleshooting.
03
Product Design Consultation
Review component designs for manufacturability and identify alternatives that can reduce tooling cost and production problems.
04
Vendor Selection & Qualification
Work with your existing vendor or source one, coordinate the project, establish timelines, and review progress against required delivery dates.
05
Business Consulting
Review the different aspects of your manufacturing operation to identify practical, effective solutions to costly problems.
Full tool and die design
Designed in SolidWorks, Logopress3, and AutoCAD.
Projects are completed in 3D or 2D format. When a project requires both design and build, Varnes Engineering works with trusted local shops to carry it through successfully.
01Progressive dies
02Stamping dies
03Compound dies
04Draw dies
05Assembly dies
06Assembly fixtures
07Welding fixtures
08Machining fixtures
09Four-slide tooling
10Multi-slide tooling
Bryan Varnes, Owner
Economical tooling without compromising quality.
Varnes Engineering understands the importance of getting the design right at the start. Poorly designed tools can increase machine downtime and maintenance, which leads directly to higher production costs.
Every company has established, cost-effective ways of working. Those standards are respected while new ideas and innovative solutions are explored together.
- Design for the realities of production
- Reduce downtime and maintenance costs
- Communicate clearly from concept through completion
Client feedback
Counted on for the work and the deadline.
“They are easy to work with.”
— Client
“We can always count on Varnes Engineering to meet our required deadlines.”
— Client
“To tell you the truth, I didn't think the strip was going to turn out looking as nice as it did.”
— Optimistic Toolmaker
Have a project in mind?
Let’s find the practical path forward.
Tell Bryan about the tooling, production, or product challenge you’re working through. A short conversation is a good place to start.
Call Bryan(262) 939-1511
Company address8693 County Road D
Forestville, WI 54213
Forestville, WI 54213